Medical Assembly & Manufacturing — Clean Room Assembly and EMS/PCB Assembly.
Overview
Medical assembly and clean room manufacturing
Our assembly processes are designed to ensure compliant, repeatable products ready for international distribution. We operate FDA Registered Establishments with ISO 13485:2016 and ISO 14644:2015 certifications, featuring Class 8 certified clean rooms (over 10,000 ft²) with planned expansion (+5,000 ft² by 2026). We manufacture Class I and II medical devices, consumables, and packaging under contamination-controlled conditions, with trained personnel and robust documentation
Capabilities & Competencies
Processes and operations
Injection Molding
Overmolding
Ultrasonic Welding
RF welding
UV adhesive bonds
Adhesive gluing
Solvent bonds
Pad Printing
Sewing for Medical Devices
Plastic Corona and Plasma treatment
Die cutting
Leak testing
Flow testing
Laser marking
Heat staking
Heat Stamping
Electromechanical Assemblies
Overview
Quality and compliance
In-process quality control
Lot sampling, batch inspections, full traceability.
Process validation
IQ/OQ/PQ of critical assembly equipment; capability and robustness studies; documented change-control procedures.
Nonconformance management and CAPA
Integrated into QMS with root cause analysis and corrective/preventive actions.
Overview
EMS — Electronic and PCB Assembly (for technology and industrial clients).
AMT offers EMS capabilities that complement medical assembly, enabling hybrid projects (electro-mechanical devices, medical instrumentation, industrial IoT). These capabilities allow us to control the entire electronics cycle, from PCB to integrated product.
Capabilities & Competencies
SMT/PCB process flow
Incoming inspection (IQC)
Components, solder paste, and bare PCBs verified; storage and handling under humidity-controlled systems for sensitive components.
Paste printing and control
Stencil printing monitored by in-line 3D SPI for volume uniformity.
Pick & place precision
0201 mm up to 68×68 packages, with ±0.025 mm placing accuracy @3σ; supports fine pitch and complex components.
Reflow soldering
12-zone nitrogen-capable convection ovens with thermal profiling per design.
Automated inspection
AOI for surface defects; X-ray inspection (AXI) for hidden joints (BGA, µBGA); in-circuit and functional electrical testing.
Rework and verification
Controlled heat rework stations; validated repair processes to ensure reworkability without damaging boards.
Through-hole processes
Wave soldering for conventional components when required.
Overview
Quality and compliance
Environmental and ESD control
ESD-safe areas, humidity and temperature-controlled environments.
ESD-protected furniture, flooring, and tools with standardized handling procedures.
Personnel and certifications
IPC-certified technicians (assembly and rework).
Documented lot control, batch testing, and electronic production history.
Overview
Differentiation
Vertical integration
Electronics manufactured and assembled under the same program management, reducing handoffs, transport time, and incompatibility risks.
Production flexibility
Supporting both high-complexity prototypes and scaled production with consistent quality control.
Our Certifications.
Alliance Medical Technologies is majority owned and supported by a global partner with decades of industry experience and a workforce of thousands around the world. This strategic backing provides the financial strength, technical capability, and operational scale to deliver reliable, compliant, and cost efficient manufacturing services; helping our clients move from design to commercial production with confidence.